Surface Mount Technology: AM100

AM100 design engineers Panasonic
Surface Mount Technoloy AM100

AM100 placement machine

The AM100 meets the high standards set for reliability, capacity and flexibility that customers look forward to from Panasonic in a cost-efficient, gradationally scalable, high-mix SMT solution. It only takes one machine to start off production and extra units and/or technologies can be easily integrated according to requirements.

The single-head (single beam) of Panasonic's AM100 modular placement machine is able to place an impressive component array including: 0402 mm to 120 x 90 x 2 8mm, odd-shaped components, large connectors, as well as advanced packaging types e.g. PoP

Non-stop changeover means you can prepare the following product during running production on the AM100. It allows you to make use of a wide range of configurations that are extremely flexible as well as component supply types. Feeder Anywhere and Nozzle Anywhere features in the AM100 make setup even more flexible. It’s also possible to process large boards and you have the option of processed and advanced features, which include auto support pin exchange, a component thickness camera, PCB warpage detection as well as tray verification.

Advantages:

  • One head and one machine with a comprehensive range of components
  • Feeders that are interchangeable, multi-functional nozzles as well as chucks with the CM and NPM series
  • Production that is both economical and high quality
     

Features & Benefits

Equipped with super multi-14-nozzle head that balances productivity and versatility.
Mounting components (up to 14 mm) *1 in the maximum speed. *2
*1: for 14 mm-square size components
*2: The optimal tact time may not achieved due to the weight of component or the surface material of component.

“No supply unit”is selectable for the rear side.

The machine, with the same size as BM221 (size M),supports XL-sized PCBs.
*3: The measurements indicate the size of the machine with the feeder carts in front and rear

Program creation using the data creation system (NPM-DGS) Panasert data conversion tool is installed in NPM-DGS as standard Feeders are compatible with CM / NPM

Feeder supply unit *4 Max. 80
(For the double tape feeder: Max.160)

*4: Select either the fixed feeder base or feeder cart

Specifications

Model IDAM100
Model No.NM-EJM4D
PCB dimensions (mm)L 50 × W 50 to L 510 × W 460
Placement speed35 800 cph (0.1006 s/chip),
12 200 cph (0.295 s/QFP 12 mm or less)
Placement accuracy (Cpk1)±40 µm/chip
±50 µm/QFP 12 mm or less
±30 µm/QFP 12 mm over to 32 mm or less
Component supplyTapingTape : 8 ~ 56 / 72 / 88 / 104 mm
Tape feeder specification: Max. 160
Tray feeder specification: Max. 120 *1
(8 mm tape:double feeder,(small reel))
StickTape feeder specification: Max. 20
Tray feeder specification: Max. 15 *1
TrayTray feeder specification: Max. 20 *1
Manually setting tray specification: Max. 20 *2 (Option for the fixed feeder base)
Component dimensions (mm)(01005") 0402 chip *3 to L 120 × W 90 or L 150 × W 25 (T=28 *4)
PCB exchange time4.0 s (where there is no placement component on the rear side)
Electric source3-phase AC 200 / 220 V ±10 V, AC 380 / 400 / 420 / 480 V ±20 V 2.0 kVA
Pneumatic sourceMin.0.5 MPa to Max.0.8 MPa, 200 L /min (A.N.R.)
Dimensions (mm)W 1 970 × D 2 019 *4 × H 1 500 *6
Mass2 650 kg *7

*1 : in case of Single tray
*2 : Can be installed only on the rear side fixed feeder base. (One set each on the right and left)
Several trays can be set on a manually setting tray if they all are within a size limit of L 230 x W 335 mm (up to 10 types of tray components).
*3 : The (01005")0402 chip requires a specific nozzle/feeder.
*4 : For components with a height of 25 mm or more, a dedicated nozzle is required.
*5 : The D measurement indicates the size of the machine with the fixed feeder bases in the front and rear.
For front and rear feeder cart specifications,D measures 2282 mm and, with the tray feeder connected (front side : fixed feeder base), 2105 mm.
*6 : The signal tower and touch panel are not included.
*7 : The machine body plus 4 fixed feeder bases (varies depending on the machine layout).
* Values such as maximum speed and placement accuracy may vary depending on operating conditions.
* Please refer to the ‘‘Specification''booklet for details.