Pin Through Hole: RG131-S

RG131-S design engineers Panasonic

Radial Lead Component Insertion Machine

Smaller footprint, improvement in area productivity. By supporting 3/4 pitches, expanding the raange of board sizes and increasing component input, the high-density radial component insertion machines provide higher productivity.

Features & Benefits

Higher insertion speed and operation efficiency improve productivity
Either one of 2-pitch (2.5mm/5.0mm), 3-pitch (2.5mm/5.0mm/7.5mm) or 4-pitch (2.5mm/5.0mm/7.5mm/10.0mm) spec. can be selected for insertion pitch.
Realized high speed insertion at a rate of between 0.25 s and 0.6 s per component. even for large-size components with 3-pitch (2.5mm/5.0mm/7.5mm) or 4-pitch (2.5mm/5.0mm/7.5mm/10.0mm) spec.
The use of guide pins makes high-density insertion possible when there is a gap between components.

Complete self-correction function ensures high reliability
Complete self-offset function covering the entire surface of the PC board ensures accurate insertion.
Smaller footprint, improvement in area productivity
RG131-S utilise the same base as RL132-40 station, thus reducing the footprint by 40%. Area productivity improves by 40%. *
*Compared with RG131 (40 stations)

Reduction of running cost
Expendable parts of the RG131-S such as the Anvil blade, lead cutter, chuck rubber and pusher rubber are compatible with those of the RHSG.
The transfer system, the XY table, the controller and the driver can be used in any one of the Insertion machine series.
The setup and maintenance operations are standardized.

Operability enhancement
The liquid crystal touch panel is employed for the control panel and easy operation can be provided by the operation guidance indication.
Japanese, English or Chinese can be selected by one touch operation as the language used for the screen displays.
The new controller can store up to 200 types of programs. Data can be input to and output from high-capacity SD memory cards.
NC data of our conventional equipment (RH series) can be used by the RG131-S.
Setup support functions that display the component layout of the component supply unit on the screen are provided.
Maintenance support functions that display information of regular maintenance time and operation content are provided.

Global transformer incorporated
Global transformer compatible with 220, 380, 400, 420, and 480 Voltages. No external transformer necessary.

Enlargement function option
Large-size PCB support option allows hole recognition and insertion up to PCB size of Max. 650 mm x 381 mm.
2 PCB transfer option can decrease PCB loading time by half and increase productivity.
This is effective especially when insertion components are few.

Specifications

Model IDRG131-S
Model No.NM-EJR7A
PCB dimensions (mm)L 50 x W 50 to L 508 x W 381
Max. speed *10.25 s/component to 0.6 s/component
No.of component inputs40
Applicable componentsPitch 2.5 mm, 5.0 mm, 7.5 mm, 10.0 mm
Height Hn=Max. 26 mm Diameter D=Max. 18 mm
Resistor, Electrolytic capacitor, Ceramic capacitor, LED, Transistor, Filter, Resistor network
PCB exchange timeabout 2 s to about 4 s (Room temperature 20°C)
Insertion direction4 directions (0 °, 90 °, -90 °, 180 °)
Electric source *23-phase AC 200 V, 3.5 kVA
Pneumatic source0.5 MPa, 80 L/min (A.N.R.)
Dimensions (mm)W 2,104 x D 2,183 x H1,620 *3
Mass1,950 kg

*1: On condition
*2: Compatible with 220 / 380 / 400 / 420 / 480 V
*3: Excluding signal tower
* Values such as maximum speed may vary depending on operating conditions.
* Please refer to the “Specification” booklet for details.